The Manual Handling Assessment Chart (MAC) serves as an essential tool for Indian organizations to systematically assess and document risks associated with manual handling activities in the workplace. This document becomes necessary when organizations need to evaluate tasks involving lifting, carrying, pushing, or pulling operations to ensure compliance with Indian safety regulations, particularly the Factories Act 1948 and related state-specific rules. The MAC helps identify potential hazards, assess risk levels, and determine appropriate control measures to prevent musculoskeletal disorders and other manual handling-related injuries. It supports organizations in meeting their legal obligations while promoting safe working practices and employee well-being.
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1. Assessment Information: Basic details including date, assessor name, operation/task being assessed, and location of assessment
2. Task Description: Detailed description of the manual handling operation, including frequency, duration, and workforce involved
3. Load Details: Information about the weight, size, and characteristics of loads being handled
4. Risk Factor Assessment: Systematic evaluation of key risk factors including load weight, handling position, grip, floor surface, etc.
5. Numerical Scoring: Scoring matrix for different risk factors and calculation of overall risk level
6. Control Measures: Existing control measures in place to minimize risks
7. Action Plan: Recommended improvements and timeline for implementation
8. Review Schedule: Timeframe for reviewing and updating the assessment
1. Team Handling Assessment: Additional section for assessing operations involving two or more people handling loads together
2. Environmental Factors: Detailed assessment of environmental conditions affecting manual handling (temperature, lighting, space constraints)
3. Equipment Assessment: Evaluation of any mechanical aids or equipment used in the handling process
4. Training Records: Section documenting relevant training completed by workers involved in manual handling
5. Historical Incident Data: Analysis of past accidents or near-misses related to the manual handling task
1. Risk Score Charts: Reference charts and tables for scoring different risk factors
2. MAC Assessment Guide: Detailed guidance on how to complete each section of the assessment
3. Photographic Evidence: Photos or diagrams of the actual handling operations being assessed
4. Employee Consultation Records: Documentation of worker feedback and consultation during the assessment process
5. Action Plan Template: Standardized template for recording and tracking recommended improvements
Authors
Relevant legal definitions
Clauses
Relevant Industries
Manufacturing
Warehousing and Logistics
Construction
Healthcare
Retail
Agriculture
Mining
Ports and Shipping
Food Processing
Automotive
Pharmaceuticals
Waste Management
Hospitality
Relevant Teams
Health and Safety
Operations
Production
Facilities Management
Quality Assurance
Human Resources
Logistics
Occupational Health
Risk Management
Compliance
Manufacturing
Relevant Roles
Health and Safety Manager
Risk Assessment Officer
Operations Manager
Warehouse Supervisor
Production Manager
Facilities Manager
EHS Coordinator
Occupational Health Nurse
Safety Engineer
Quality Control Manager
Logistics Manager
Manufacturing Supervisor
Ergonomics Specialist
Compliance Officer
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