The Manual Handling Assessment Chart (MAC) serves as an essential tool for organizations operating in Belgium to assess and manage risks associated with manual handling activities in the workplace. This document is required under Belgian workplace safety legislation, specifically the Belgian Code on Well-being at Work and the Royal Decree of 12 August 1993, which implements European Directive 90/269/EEC. It should be used whenever new manual handling operations are introduced, when existing operations are modified, or during regular safety reviews. The MAC provides a systematic approach to evaluating risk factors such as load weight, handling positions, environmental conditions, and task frequency, while offering guidance on appropriate control measures and risk mitigation strategies. The assessment must be conducted by qualified personnel and reviewed periodically to ensure ongoing compliance with Belgian and EU safety standards.
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1. Document Information: Basic information including document reference number, date of assessment, and assessor details
2. Task Description: Detailed description of the manual handling operation being assessed, including location and frequency
3. Operation Details: Specific information about the load, environment, and handling requirements
4. Risk Factors Assessment: Systematic evaluation of key risk factors including load weight, handling position, carry distance, and frequency
5. Scoring System: Explanation of how risk factors are scored and weighted in the assessment
6. Total Risk Calculation: Method for calculating overall risk level based on individual factor scores
7. Action Levels: Definition of risk categories and corresponding action requirements
8. Control Measures: Required actions and recommendations for risk reduction
1. Employee Consultation: Section for recording worker feedback and concerns, used when direct worker input is part of the assessment process
2. Equipment Assessment: Evaluation of handling aids and equipment, included when mechanical assistance is part of the operation
3. Environmental Factors: Detailed assessment of environmental conditions, used when environmental factors significantly impact the handling operation
4. Team Handling Assessment: Additional assessment criteria for operations involving multiple workers, included when team lifting is involved
5. Historical Incident Review: Analysis of past incidents related to the task, included when there is relevant incident history
1. MAC Score Sheet: Detailed scoring sheets for different types of manual handling operations (lifting, carrying, team handling)
2. Body Position Diagrams: Visual references for assessing handling postures and techniques
3. Risk Factor Guidelines: Detailed guidelines for assessing each risk factor
4. Control Measures Checklist: Comprehensive list of potential control measures and their implementation requirements
5. Assessment Flow Chart: Visual guide to the assessment process
6. Photo Documentation: Template for including photographs of the actual handling operations being assessed
7. Review Schedule: Timeline and criteria for periodic reassessment of the operation
Authors
Relevant legal definitions
Clauses
Relevant Industries
Manufacturing
Warehousing and Logistics
Construction
Healthcare
Retail
Agriculture
Food Processing
Waste Management
Mining
Transportation
Hospitality
Pharmaceutical
Automotive
Public Services
Education
Relevant Teams
Health and Safety
Operations
Human Resources
Facilities Management
Quality Assurance
Production
Logistics
Maintenance
Training and Development
Compliance
Risk Management
Occupational Health
Relevant Roles
Health and Safety Manager
Risk Assessment Officer
Operations Manager
Warehouse Supervisor
Production Manager
Facilities Manager
Occupational Health Nurse
Prevention Advisor
Safety Coordinator
Ergonomist
Quality Control Manager
Line Supervisor
Logistics Manager
Training Coordinator
Compliance Officer
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